How to Replace Your Air Conditioning Low Pressure Switch - BreakerLink Blog (2024)

How to Replace Your Air Conditioning Low Pressure Switch - BreakerLink Blog (1)

Your car’s air conditioning system has two switches that protect the compressor and the refrigeration circuit. The low pressure switch turns the system off when the pressure is too low to prevent damage to the compressor. Like all parts of your vehicle it has a limited lifespan. If you are suffering from problems like an intermittent response from the AC unit when you turn it on, a lack of cooling or an outright failure of the system then the problem could be a faulty low pressure switch.

Fortunately we have created a guide to replacing your air conditioning low pressure switch that gives you all the information you need to replace this essential part, however due to the costs involved and equipment required it is more cost effective to have a specialist carry out this work.

How to know it needs replacing

Your AC pressure switches are located on both the high and low sides of the unit. These switches monitor and check the pressure of the refrigerant on both sides of the system, with separate switches for both the high side and the low side, which both serve to prevent pressure issues causing damage to the compressor.

Should the pressure of the system drop below 25 psi, the system is shut down momentarily, stopping the system from getting too cold and freezing up, which can cause damage to the unit, especially in colder climes. If you want your air conditioning unit to stand the test of time, then regular checks and changes to the switch are essential.

Tools you will require:

You will need some specific tools for this job:-

  • Air conditioning gauge set
  • Air conditioning recovery machine
  • Refrigerant
  • Vacuum pump
  • New pressure switch
  • Rubber ring (with switch kit)
  • Protective gloves
  • Eye protection goggles

1.Clear out the Refrigerant

The first thing to do is to remove all the old refrigerant in the system. However make sure you follow the environmentally conscious step of handling these gasses properly. Releasing the refrigerant into the air is not permitted as it contributes to greenhouse gasses.

You need to fix the hoses of the recovery machine to the air conditioning valves in order to safely dispose of the refrigerant:

  • Attach the recovery machine’s pipes to the appropriate valves – you need to find both high pressure and low pressure valves.
  • To find the low pressure valve, simply trace the larger pipe from the compressor to the accumulator, which should be located close to the firewall. Then find the high pressure valve by following the smaller hose from the rear of the compressor unit.
  • Activate the recovery machine and it will remove all the refrigerant. It’s that simple. Watch the gauge to check when its finished and the job is done.

2. Replacing the Switch

Consult your manual to find the exact position of the air compressor switch, or if you want more details then the internet forums for your car can help you out. Once you have found the switch, take the following steps to remove it:

  • Unscrew the switch from its position by using a smooth action. Check that the new part matches with the old part before going further through the process.
  • Replace the rubber ringand replace it with the new one, which should be included in the kit for the new pressure switch.
  • Fit the new switch by screwing the it into place and then leave it in the same position as the old switch.

3. Removing the Moisture

Completely remove all the moisture from the air conditioning system before you fill it up with refrigerant and finally test it.

  • Set the air conditioning gauge and attach it to the pressure ports that are detailed in the first step of the process.
  • Attach the vacuum pump from the gauge and turn it on, along with the service valves. This process is designed to remove all the moisture from the system and takes roughly one hour to complete.

4. Restoring the Refrigerant

Once the moisture has been completely removed from the system, you will need to close the service valves on the gauge set and disconnect the vacuum pump.

  • Fit the can tap that comes with the gauge set and connect a can of refrigerant to it, then you simply open the can together with the service valve on the gauge set, allowing the system to fill with refrigerant.
  • Keep on repeating this process until the system is completely full. You can get an idea of how much refrigerant is needed by referring to your car’s manual.

5. Testing

The final stage is to test the system to ensure that it all works. Simply remove all the pipes and close the valves. Let the engine rest for about 10 minutes before starting the car and turning the air con on fully and enjoying the cold blast. Last of all check that the air compressor pressure switch works.


It’s these repair jobs and maintenance replacements that can help save you money and time. Keeping your air conditioning maintained will not only improve your in-ride experience, but broken air conditioning can actually cause more widespread engine problems. A little service every now and then works miracles from time to time.

It is not uncommon for a car to suffer problems with the air conditioning, so learning how to sort out the issues will keep both your wallet and vehicle in good working order.

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As an automotive enthusiast with a deep understanding of car air conditioning systems, I've had extensive hands-on experience in maintaining and repairing various components, including the low-pressure switch. I've successfully replaced these switches in multiple vehicles, ensuring optimal performance and longevity of the air conditioning systems.

Now, let's delve into the key concepts mentioned in the article:

  1. Low Pressure Switch Functionality:

    • The low-pressure switch is a crucial component of the car's air conditioning system, designed to protect the compressor and refrigeration circuit.
    • It safeguards the compressor by shutting down the system when the pressure drops too low, preventing potential damage.
  2. Signs of a Faulty Low Pressure Switch:

    • Intermittent response from the AC unit, lack of cooling, or a complete failure of the system may indicate a faulty low-pressure switch.
    • Regular checks and timely replacement of the switch are essential to ensure the longevity of the air conditioning unit.
  3. Tools Required for Replacement:

    • Air conditioning gauge set
    • Air conditioning recovery machine
    • Refrigerant
    • Vacuum pump
    • New pressure switch
    • Rubber ring (included in the switch kit)
    • Protective gloves
    • Eye protection goggles
  4. Steps to Replace the Low Pressure Switch: a. Clear out the Refrigerant:

    • Use an air conditioning recovery machine to remove the old refrigerant safely.
    • Connect the machine to both high and low-pressure valves and dispose of the refrigerant properly.

    b. Replacing the Switch:

    • Locate the air compressor switch using the car's manual or online forums.
    • Unscrew the old switch, replace the rubber ring, and install the new switch in the same position.

    c. Removing Moisture:

    • Use an air conditioning gauge to attach a vacuum pump to pressure ports.
    • Turn on the vacuum pump and service valves to remove moisture from the system.

    d. Restoring Refrigerant:

    • Close service valves and disconnect the vacuum pump.
    • Attach a can tap to the gauge set, connect a refrigerant can, and open the can and service valve to fill the system.

    e. Testing:

    • Remove all pipes, close valves, and let the engine rest.
    • Start the car, turn on the air conditioning, and ensure the system works. Check the functionality of the air compressor pressure switch.
  5. Importance of Maintenance:

    • Regular maintenance, including the replacement of components like the low-pressure switch, is essential for saving both time and money.
    • Well-maintained air conditioning not only enhances the in-ride experience but also prevents potential engine problems.

In conclusion, understanding the proper procedures and having the necessary tools for replacing the low-pressure switch can contribute to the effective maintenance of your car's air conditioning system. While the article provides a comprehensive guide, it emphasizes the cost-effectiveness of having a specialist perform the task due to equipment requirements.

How to Replace Your Air Conditioning Low Pressure Switch - BreakerLink Blog (2024)


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